Mastercut

mastercut

Balaji Oxy fuel and plasma cutting machine (MasterCut)

Technical Specifications -
Sr Particulars Description
1 Cutting tool Plasma torch and Oxyfuel torch
2 Controller Edge Connect (Hypertherm)
3 Cutting thickness (Oxy fuel) 6.0 mm To 150.00 mm
4 Cutting thickness (Plasma) 0.5 mm To 70.00 mm
5 Drive motor Servo motor
6 Drive type Dual drive
7 CNC Controller 3 Axis
8 Cutting Width Min width 1.5 - Max width 3.0 metres
9 Cutting Length Min length 3.0 - Max length 20.0 metres
10 Cutting Speed (Plasma) 0.0 To 6000 mm per min
11 Cutting Speed (Oxy fuel) 0.0 To 600 mm per min
12 Safety Device Limit Switches & mechanical devices
Sr Particulars Description
13 Linear positional Accuracy ±0.5 mm per 10 metres
14 Cutting Shape Accuracy ±0.5 mm
15 Linear repeat precision ±0.5 mm per 10 metres
16 Controller accuracy ±0.001 mm
17 Height sensor Provided
18 Frame Structure Gantry type simply supported
19 Positioning speed (Feed rate) 0-10 metres per min
20 X-Axis motor 400 W motor
21 Y-Axis motor 750 W - 750 W motors
22 Z-Axis motor Servo motor (A2)
23 Type of guides for X-axis LM rails
24 Type of guides for Y-axis Railway rails

Suitable Plasma for above machine - (Select any one of below list)

Cutting type Normal Cutting range Max Cutting range kW requirment
Mild Steel Stainless steel Mild Steel Stainless steel in kW
Hypertherm Powermax 45 0.5 -10 mm 0.5 -10 mm 25 mm 12 mm 12 kW
Hypertherm Powermax 65 0.5 -12 mm 0.5 -10 mm 25 mm 12 mm 16 kW
Hypertherm Powermax 85 0.5 -16 mm 0.5 -12 mm 25 mm 12 mm 21 kW
Hypertherm Powermax 105 0.5 -20 mm 0.5 -16 mm 25 mm 12 mm 26 kW
Hypertherm Powermax 125 0.5 -25 mm 0.5 -20 mm 35 mm 32 mm 28 kW
MaxPro 200 0.5 -32 mm 0.5 -25 mm 44 mm 38 mm 39 kW
XPR 170 0.5-45 mm 0.5-38 mm 60 mm 32 mm 35.7 kW
XPR 300 0.5-45 mm 0.5-38 mm 70 mm 60 mm 66.5 kW
HPR 400 XD 0.5-50 mm 0.5-30 mm 70 mm 40 mm 80 kW

Key Features

  • Imported USA base controller.
  • Both torch (plasma + oxy fuel) assembled on single gantry.
  • Controller support up to 70 mm MS plasma cutting.
  • Controller support up to 150 mm MS Oxyfuel cutting.
  • Plasma cutting is versatile and compatible to cut the materials like Mild steel, Stainless steel, copper, aluminum etc.
  • A2 Class servo motors will gives you smooth drive to cut odd shapes, multiple intersecting cuts and curves, highly accurate.
  • Smooth and fine cutting will gives virtually Dross-Free finish cut.
  • Gantry type structure will ensure you to expand length of cutting table up to 20 metres for long plate cutting.
  • High cutting speed of plasma ( up to 6000 mm per min ) gives you fast cutting and maximum output per shift.
  • Limit Switches & mechanical devices will ensure safety while working .
  • Plasma Height sensor will adjust height automatically from cutting surface to avoid damages of nozzles.
  • Some common shape are easily available in controller.
  • Provided nesting software analyses the shapes to be produced at a particular time and it determines how to lay these parts in such a way as to produce the required quantities of parts in minimum sheet size, while minimizing the amount of raw material wasted. It will help to minimize raw material and machining cost.
  • Plasma cutting is most affordable solution to cut various size and shape, highly productive, high accuracy as compare to oxyfuel less initial cost as compared to laser.
  • Type of consumables are very less to keep in stock and its readily available in global market.
  • For most of the material cutting by plasma required only industrial oxygen, nitrogen and compressed air which is easily available.